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Thermoform Packaging of Poultry Products: Benefits and Best Practices


There is increasing demand for safe, hygienic, and fresh poultry on an annual basis. Consumers expect the best chicken, fresh for longer, and it looks and is free from contamination. This is an extremely heavy burden on the processors to make the right packaging selection.

Packaging is so much more than a wrapper. It improves quality, reduces contamination, and extends shelf life from plant to retail shelf. That's why choosing the best poultry packaging machine from a trusted supplier like Cehuma is essential. Thermoforming packaging is now one of the most effective packaging solutions for poultry processors requiring uniform, food-safe product packaging at a high volume.

Why a Poultry Thermoforming Packaging Machine Matters for Freshness

According to the World Health Organization (WHO), safe food handling and proper packaging play a key role in reducing illnesses from food and protecting consumers. Poultry is very sensitive to spoilage. After being once cut and exposed, it begins to lose quality rapidly.

  • Bacterial growth and spoilage will take place if air is allowed to contact the food.
  • Packaging preserves the freshness of the products during storage and transportation.
  • Packaging helps to make food safety standards and retail appearance.
  • Fresh and processed poultry slices can be thermoformed.

The sealing mechanism of a poultry thermoforming packaging machine securely secures each pack, removing superfluous air and preserving freshness immediately after processing. This helps to minimize the risk time window between production and retail sales.

Key Benefits of a Poultry Vacuum Packaging Machine

There are several benefits to a poultry vacuum packaging machine that processors can take advantage of to improve the quality of their product, food safety, and ease of packaging. The most important advantages of this packaging solution are:

Extended Shelf Life Through Vacuum and MAP Packaging

The poultry vacuum packaging machine is used to deair the package, which is able to reduce the growth of bacteria in the package. In poultry packaging, MAP takes it one step further and helps to maintain the colour, texture, and freshness of the product for a longer period of time with a controlled gas mixture. These methods are combined to provide the flexibility of distribution and storage to processors.

Improved Food Safety for Fresh and Processed Chicken

Sealed packaging will help prevent cross-contact and handling contamination from dust during transport. It's important for fresh chicken packaging as well as processed chicken, such as nuggets or marinated chicken, where safety is a priority.

Better Product Appearance and Retail Shelf Presentation

A good, clear, tight-fitting film will allow the product to be seen. The cut, color, and quality can be visually assessed before purchase. This transparency helps foster trust with consumers, and this has a direct impact on purchase decisions at the retail counter.

Automatic Poultry Packaging Machines Reduce Packaging Waste

Modern poultry packaging equipment is created to use film efficiently, cutting waste while keeping seal strength intact. An automatic poultry packaging machine also maximizes material consistency that often comes with manual packing, saving costs over time.

Best Practices for Poultry Packaging Solutions

The benefits mentioned above are only obtainable by practicing good packaging practices:

  • Apply high barrier films for poultry products that are designed for food.
  • Maintain hygienic production/packaging at all stages.
  • Inspect the seal carefully to check for leaks or spoilage.
  • Select the appropriate gas mixture for the product.
  • Keep good cold storage and transport conditions.
  • Conduct frequent packaging inspection, not only during set-up.

All these steps are important as they cannot compensate for poor film selection or inconsistent cold chain handling by a well-designed poultry vacuum packaging machine. The packaging discipline is in service of the packer.

How Chicken Packaging Machines Are Used in Poultry Processing

The chicken packaging machine developed based on thermoforming technology can be used for a wide range of product formats adopted by the industry:

  • Whole chicken
  • Chicken breast
  • Chicken wings
  • Drumsticks
  • Chicken fillets
  • Chicken nuggets
  • Marinated poultry products

From raw cuts to ready-to-cook marinated products, thermoforming packaging solutions offer the ability to maintain shape, create a tight seal, and provide extended shelf life while maintaining product presentation. This versatility is making automatic poultry packaging machine setups attractive to more processors for high-volume, multi-product production lines.

Ready to Choose the Right Poultry Packaging Machine

Poultry processors have a trustworthy solution to improve product quality, extend shelf life, improve food safety, and minimize packaging waste when using thermoforming packaging. The need for fresh chicken packaging is increasing, and the proper equipment and process discipline are no longer a choice; it's a competitive necessity.

Designed for the particular requirements of today's poultry processing applications, Cehuma provides processors with thermoforming vacuum and MAP packaging solutions that help them provide product safety and freshness from plant to shelf.

Frequently Asked Questions

What is a poultry packaging machine?


Equipment designed to seal poultry products in protective film, such as vacuum or MAP packaging, to preserve freshness, prevent contamination, and increase shelf life.

How does MAP packaging benefit poultry products?


MAP packaging for poultry involves the displacement of air in a normal package with a controlled gas mixture. This inhibits the growth of bacteria and extends the keeping quality of color, texture, and freshness.

Can vacuum packaging extend chicken shelf life?


Yes. Vacuum packaging of chicken removes air from the package, lowering the amount of oxygen present and slowing the spoiling process, extending the product's shelf life.

What packaging films are commonly used for poultry products?


The materials that are used for most packaging solutions for poultry are food-grade, high-barrier films that have high moisture and oxygen transmission resistance and good sealability during storage and transportation.

Is thermoforming packaging suitable for fresh and frozen chicken?


Yes. Thermoforming packaging equipment can be used to package fresh chicken as well as frozen chicken, because the sealed packaging can withstand various storage and transportation conditions.


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